Assessor Resource

AURVTP016
Rectify and touch up vehicle direct gloss paint faults using two-pack systems

Assessment tool

Version 1.0
Issue Date: May 2024


This unit describes the performance outcomes required to rectify and touch up direct gloss paint faults on vehicle body components. It involves preparing for the task, selecting and using specialist tools and equipment, identifying and rectifying faults using two-pack paint according to manufacturer specifications, and completing workplace processes and documentation.

It applies to those working in the automotive paint refinishing repair industry.

No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to rectify and touch up paint fault

1.1 Job requirements are determined from workplace instructions

1.2 Touch-up information is accessed and interpreted

1.3 Vehicle paint specifications are identified from workplace instructions, and recorded

1.4 Paint materials are selected and inspected for quality

1.5 Hazards associated with the work are identified and risks are managed

1.6 Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

1.7 Work is planned to identify methods to rectify and touch up direct gloss paint faults, minimise waste, and prevent damage to vehicle

2. Determine paint fault, its cause and rectification requirements

2.1 Cause of paint fault is determined from available information

2.2 Faulty paintwork is visually inspected to determine extent of damage and areas requiring rectification

2.3 Damage to paintwork is assessed from visual comparison with undamaged paintwork

2.4 Fault rectification requirements are determined without causing undue damage to vehicle components or systems

3. Rectify and touch up paint fault

3.1 Materials required to restore paintwork to pre-damage condition are determined from paint manufacturer recommended procedures

3.2 Materials are measured, mixed and applied using approved equipment

3.3 Damaged paintwork is rectified and blended with existing paintwork using direct gloss two-pack system and approved blending and drying techniques

3.4 Rectification processes are completed according to workplace procedures and safety and environmental requirements, and without causing damage to vehicle components and systems

4. Complete work processes

4.1 Final inspection is made to ensure work meets workplace expectations and vehicle or component is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

rectify and touch up faults in the direct gloss paint of three different vehicles using two-pack systems, including:

using partial blend and fade-out blend on one vehicle

blending and clearing panels on one vehicle.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to rectifying and touching up vehicle direct gloss paint faults using two-pack systems, including procedures for:

selecting and using personal protective equipment (PPE)

using technical data sheets (TDS) and safety data sheets (SDS) for direct gloss two-pack paint

handling and storing paint materials

using tools and equipment

using approved drying area

environmental requirements, including procedures for trapping, storing and disposing of waste materials

paint manufacturer specifications

types and features of direct gloss materials

types and use of painting equipment, including:

types of spray guns and maintenance requirements

spray gun set-up, use and maintenance

correct use of positive air feed masks

paint rectification and touch-up techniques and procedures, including:

identifying paint surface faults

surface preparation methods

paint mixing procedures

direct gloss paint application methods and techniques

paint drying methods for direct gloss materials

procedures for protecting vehicle and components when touching up paint faults

procedures for final inspection of paint rectification and touch-up work using direct gloss two-pack systems.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of task.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to vehicle paintwork they have rectified using direct gloss two-pack materials, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

TDS and SDS for direct gloss two-pack paint

PPE required to rectify paintwork using direct gloss two-pack paint systems

direct gloss refinishing materials

three different vehicles requiring paint rectification and touch-up using direct gloss two-pack refinishing

tools, equipment and materials appropriate for rectifying and touching up paint faults using direct gloss two-pack paint.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to rectify and touch up paint fault

1.1 Job requirements are determined from workplace instructions

1.2 Touch-up information is accessed and interpreted

1.3 Vehicle paint specifications are identified from workplace instructions, and recorded

1.4 Paint materials are selected and inspected for quality

1.5 Hazards associated with the work are identified and risks are managed

1.6 Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

1.7 Work is planned to identify methods to rectify and touch up direct gloss paint faults, minimise waste, and prevent damage to vehicle

2. Determine paint fault, its cause and rectification requirements

2.1 Cause of paint fault is determined from available information

2.2 Faulty paintwork is visually inspected to determine extent of damage and areas requiring rectification

2.3 Damage to paintwork is assessed from visual comparison with undamaged paintwork

2.4 Fault rectification requirements are determined without causing undue damage to vehicle components or systems

3. Rectify and touch up paint fault

3.1 Materials required to restore paintwork to pre-damage condition are determined from paint manufacturer recommended procedures

3.2 Materials are measured, mixed and applied using approved equipment

3.3 Damaged paintwork is rectified and blended with existing paintwork using direct gloss two-pack system and approved blending and drying techniques

3.4 Rectification processes are completed according to workplace procedures and safety and environmental requirements, and without causing damage to vehicle components and systems

4. Complete work processes

4.1 Final inspection is made to ensure work meets workplace expectations and vehicle or component is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

4.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Touch-up information must include:

paint manufacturer specifications

paint technical data sheets (TDS)

paint safety data sheets (SDS)

workplace procedures.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

using TDS and SDS for direct gloss two-pack paint

handling and storing paint materials

using tools and equipment

using approved drying area

environmental requirements, including procedures for trapping, storing and disposing of waste materials.

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

rectify and touch up faults in the direct gloss paint of three different vehicles using two-pack systems, including:

using partial blend and fade-out blend on one vehicle

blending and clearing panels on one vehicle.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to rectifying and touching up vehicle direct gloss paint faults using two-pack systems, including procedures for:

selecting and using personal protective equipment (PPE)

using technical data sheets (TDS) and safety data sheets (SDS) for direct gloss two-pack paint

handling and storing paint materials

using tools and equipment

using approved drying area

environmental requirements, including procedures for trapping, storing and disposing of waste materials

paint manufacturer specifications

types and features of direct gloss materials

types and use of painting equipment, including:

types of spray guns and maintenance requirements

spray gun set-up, use and maintenance

correct use of positive air feed masks

paint rectification and touch-up techniques and procedures, including:

identifying paint surface faults

surface preparation methods

paint mixing procedures

direct gloss paint application methods and techniques

paint drying methods for direct gloss materials

procedures for protecting vehicle and components when touching up paint faults

procedures for final inspection of paint rectification and touch-up work using direct gloss two-pack systems.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of task.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to vehicle paintwork they have rectified using direct gloss two-pack materials, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive repair workplace or simulated workplace

workplace instructions

TDS and SDS for direct gloss two-pack paint

PPE required to rectify paintwork using direct gloss two-pack paint systems

direct gloss refinishing materials

three different vehicles requiring paint rectification and touch-up using direct gloss two-pack refinishing

tools, equipment and materials appropriate for rectifying and touching up paint faults using direct gloss two-pack paint.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from workplace instructions 
Touch-up information is accessed and interpreted 
Vehicle paint specifications are identified from workplace instructions, and recorded 
Paint materials are selected and inspected for quality 
Hazards associated with the work are identified and risks are managed 
Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability 
Work is planned to identify methods to rectify and touch up direct gloss paint faults, minimise waste, and prevent damage to vehicle 
Cause of paint fault is determined from available information 
Faulty paintwork is visually inspected to determine extent of damage and areas requiring rectification 
Damage to paintwork is assessed from visual comparison with undamaged paintwork 
Fault rectification requirements are determined without causing undue damage to vehicle components or systems 
Materials required to restore paintwork to pre-damage condition are determined from paint manufacturer recommended procedures 
Materials are measured, mixed and applied using approved equipment 
Damaged paintwork is rectified and blended with existing paintwork using direct gloss two-pack system and approved blending and drying techniques 
Rectification processes are completed according to workplace procedures and safety and environmental requirements, and without causing damage to vehicle components and systems 
Final inspection is made to ensure work meets workplace expectations and vehicle or component is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined from workplace instructions 
Touch-up information is accessed and interpreted 
Vehicle paint specifications are identified from workplace instructions, and recorded 
Paint materials are selected and inspected for quality 
Hazards associated with the work are identified and risks are managed 
Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability 
Work is planned to identify methods to rectify and touch up direct gloss paint faults, minimise waste, and prevent damage to vehicle 
Cause of paint fault is determined from available information 
Faulty paintwork is visually inspected to determine extent of damage and areas requiring rectification 
Damage to paintwork is assessed from visual comparison with undamaged paintwork 
Fault rectification requirements are determined without causing undue damage to vehicle components or systems 
Materials required to restore paintwork to pre-damage condition are determined from paint manufacturer recommended procedures 
Materials are measured, mixed and applied using approved equipment 
Damaged paintwork is rectified and blended with existing paintwork using direct gloss two-pack system and approved blending and drying techniques 
Rectification processes are completed according to workplace procedures and safety and environmental requirements, and without causing damage to vehicle components and systems 
Final inspection is made to ensure work meets workplace expectations and vehicle or component is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURVTP016 - Rectify and touch up vehicle direct gloss paint faults using two-pack systems
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AURVTP016 - Rectify and touch up vehicle direct gloss paint faults using two-pack systems

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: